Reliability Guaranteed
As with all Victor machine tools, Vcenter-H630/H1000 have been designed with the concept of reliability and stability foremost.
Emphasis has been placed on continuous cutting ability in selecting machine structure and components.
From the bed ribbing to machine assembly, Victor employs over 50 years experience in machine tool building to ensure machine down-time is kept to a minimum.
- Hydro-dynamic plain bearing ways
- Spindle speed-output diagram
- Heavy duty spindle with integral 2-speed gearbox
- Vcenter-H630/H1000 has been designed to handle large workpieces in a single set-up. The 2-speed gearbox coupled with 18.5 KW/22 KW spindle motor offers maximum torque output of 91/108 kg-m giving unrivalled metal removal rates.
- Spindle is supported with heavy duty roller bearings with large contact areas that easily handles large axial and radial loads.
- Oil cooling to the spindle and gearbox maintain low bearing temperature for extended spindle life.
- Maximum flexibility with parallel type APC
- Parallel pallet changer offers increased machining area for oversized parts with out interference with machine guarding.
- Pallets can be easily removed from the APC to make workpieces set-ups trouble free. Additional pallets can be set-up and kept in storage until needed. This system also enables swift and simple integration into FMS lines.
- Advanced design
- Strong machine structure
The large contact area offered by plain bearings over rolling element bearings means slide-way wear is reduced, prolonging machine accuracy in heavy cutting or machining of hard materials. Higher damping, which is further improved with the use of bonded turcite, eliminates tool chatter for improved finishing and longer tool life.
Through the use of advanced CAD and CAE, our R&D laboratory makes computer simulations of the machine's structure for deformation and vibration during operation, which can be later confirmed by computer aided testing. Areas of high stress concentration or excessive thermal growth are pinpointed on the drawing board, so they are eliminated at an early stage and optimum machine life can be guaranteed.
Heavy duty Meehanite castings are used in the bed and column for maximum damping and strength. One-piece bed casting with triangular structure and heavily ribbed column minimise machine distortion during operation. Boxways are cast into the bed and column so no distortion occurs due to thermal differences between the slide-ways and machine casting! This maintains alignment of the ways throughout the machine life.
Machine Layout and Specification(Imperial)
Durable tool changer
Twin arm type ATC performs better over continuous tool changes compared with disc type tool changers, while at the same time offering fast tool change. The ATC mechanism and tool magazine are both driven by durable hydraulic motors which ensures increased stability and longer service life. The entire unit is designed for minimum maintenance.
Efficient chip removal
Horizontal machining centres offer reduced chip build over vertical machining centers. Coupled with our symmetrical machine design, strong coolant flow, twin scroll conveyors for front and rear of table and steeply angled slideway guards, efficient chip evacuation is provided, removing the need for valuable manpower in manually sweeping out chips!
Oil skimmer
Independent coolant tank with oil skimmer to remove contamination from slide way lubrication enhances coolant life!
- Victor NC package
- Machine operation panel
- Side mounted tool magazine
- Tool arbor cleaning system
- Manually operated APC available
Having worked closely with FANUC for nearly 20 years in developing CNC machine tools our standard 0i-M control package offers optimum reliability with the highest level of machine integration . Load monitoring display for servo and spindle motors allows operator to reach optimum cutting conditions in roughing. For fast precision milling Fanuc 18M -C is available. With the use of AI contouring control, which includes 40 block look ahead function and smooth acc/deceleration capabilities, higher cutting feedrates within minimum machine vibration are possible.
Operator friendly control panel makes manual operation simple which includes remote MPG to ease machine set-up and ergonomic layout to maximize operator efficiency. Control panel is CE compatabile and is built to withstand the most arduous shop floors! Heat exchanger for control cabinet maintains temperature control to ensure durable operation. High level of PLC integration with numerous safety features ensures smooth and safe operation.
Using ram & arm type ATC means the tool magazine can be located at the sides of the machine make un/loading of tools easy. Isolated ATC and tool magazine unit prevents chip contamination, with door interlock to prevent access during operation while still allowing easy access to service engineer.
Intermediate tool pot for cleaning tools during tool changes ensures tool arbor is free from swarf and prevents damage to spindle taper and tools, which would otherwise degrades machining precision. Also ensures better mating between tool arbor and spindle taper for improved tool tip runout.
Table can be manually rotated on APC with foot operated release.
Machine Layout and Specification(Metric) Machine Layout and Specification(Imperial)
THE VICTOR-TAICHUNG COMPANIES
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